3516C Tier 4 Final

Standard Equipment:

Air Inlet System

• Air cleaner; single element canister type

Cooling

• Package mounted radiator

Exhaust

• Exhaust flange outlet

Control Panels

• Generator phase sequence
• 1 Programmable digital outputs
• KAR / PF modes
• Low coolant temperature
• PLC functionality
• Generator mounted - Rear facing
• Environmental sealed front face
• Generator set packages include:
• Auto/start/stop control
• Customer data link (Modbus RTU)
• High coolant temperature
• Warning/shutdown with common LED indication of shutdowns for:
• 0 True RMS AC metering, 3-phase, +/-2% accuracy
• Low coolant level
• Operating hours
• kVAr (per phase, average & percent)
• RFI suppression
• Emergency stop
• Digital indication for:
• Amps (per phase & average)
• Min / max exciter
• Number of I/O varies on options selected
• Load histogram feature
• Frequency (Hz)
• Overcurrent (50/51)
• Oil pressure (psi, kPa or bar)
• Lamp test
• Engine cool-down timer
• Cat connect
• kW-hr (total) - kVAr-hr (total)
• Limiter and exciter diode monitor
• Communications:
• Over/under frequency (81 o/u)
• 6 Customer programmable digital inputs
• Controls:
• Overspeed
• IVR includes reactive droop capability
• Low oil pressure
• RPM
• 24 Volt DC operation
• Volts (L-L & L-N)
• Text alarm/event descriptions
• 1 Programmable relay outputs (Form C)
• Controls: Speed adjust
• Reverse reactive power (kVAr) (32RV)
• Power factor (per phase & average)
• High coolant temperature
• Accessory module data link
• Customizable screens
• 4 programmable relay outputs (Form A)
• Caterpillar's voltage regulator
• Programmable protective relaying functions
• Alarm acknowledge
• Over/under voltage (27/59)
• DC volts
• kVA (per phase, average & percent)
• Failure to start (overcrank)
• Engine cycle crank
• 3 Phase voltage sensing
• Coolant temperature
• Serial annunciator module data link
• Emergency stop pushbutton
• Reverse power (kW) (32)
• kW (per phase, average & percent)
• 3 Analog inputs

Fuel

• Primary fuel filter with integral water separator

Generator

• Matched to the performance and output characteristics of Cat engines
• IP23 Protection

Power Termination

• Busbar

Control Panel

• Cat ECS Genset controller

Cooling System

• Certified standard PGS provided

Exhaust System

• Flanged faced outlet(s)
• Dry exhaust manifold

Fuel System

• Fuel cooler; not included with packages without radiator
• Secondary fuel filters
• Fuel priming pump
• Flexible fuel lines - shipped loose

General

• Right hand servicing
• Caterpillar yellow with high gloss black rails and radiator
• Paint - Caterpillar yellow except rails and radiators gloss black
• Flywheel and flywheel housing - SAE No. 00
• SAE standard rotation

Generator and Attachments

• Form wound
• High voltage:
• NEMA standard hole pattern
• Class H insulation, Class F temperature rise at 40C ambient (105C prime/130C standby)
• Low voltage: Random wound - Internal excitation (IE) - Winding temperature detectors - NEMA Class H insulation system, Class H temperature rise at 40C ambient (125C prime/150C standby) - Busbar connections, top center mounted, top cable entry - NEMA standard hole pattern
• Permanent magnet excitation (PMG)
• Medium voltage:
• 6 Lead
• 3 Phase brushless, Salient pole
• Busbar connections, right side extension box, bottom cable entry
• NEMA Class H insulation system, Class H temperature rise at 40C ambient (125C prime/150C standby)
• Permanent magnet excitation (PMG)
• Anti-condensation space heater
• Winding temperature detectors

Governing System

• ADEM A3

Literature

• Parts book

Lubrication System

• Integral lube oil cool
• Oil drain lines and valve
• Gear type lube oil pump
• Fumes disposal
• Lubricating oil
• Oil filter, filler and dipstick

Mounting System

• Rails - engine/generator/radiator mounting
• Anti-vibration mounts (shipped loose)
• Rubber anti-vibration mounts - shipped loose

Starting System

• Battery and battery rack w/cables
• 45 Amp Charging alternator
• 24 Volt electric starting motor
• Battery disconnect switch

Optional Equipment:

Control System

• EMCP 4.4

Air Inlet System

• Single element filter
• Dual element air cleaner

Exhaust

• Exhaust mufflers

Generator

• Internal excitation (IE)
• Anti-condensation heater
• Oversize and premium generators
• Permanent magnet excitation (PMG)

Cooling System

• Coolant
• Water level switch gauges
• Standard ambient radiators
• Optional installed ATAAC radiators
• Optional installed radiators
• Standard ambient ATAAC radiators

Power Termination

• Circuit breakers, UL listed
• Circuit breakers, IEC compliant

Crankcase System

• No explosion relief valves
• Explosion relief valves
• Ventilation system

Control Panels

• Remote monitoring software
• Digital I/O module
• Generator temperature monitoring & protection
• Load share module

Exhaust System

• Tier 4 clean emissions module
• Flexible fittings
• Flanges
• Tier 4 clean emission MOD Kits
• Mufflers
• Tier 4 dosing cabinet
• Flange and exhaust expanders
• Clean emission parts
• Exhaust offset
• Y Adapters
• Elbows

Mounting

• IBC isolators

Starting/Charging

• Battery chargers
• Heavy duty starting system
• Charging alternator
• Air starting motor with control and silencer
• Oversize batteries

Fuel System

• Primary fuel filter
• Fuel priming pumps (Tier 4) - Manual or electric

General

• Automatic transfer switches (ATS)
• The following options are based on regional and product configuration:
• EEC Declaration of Conformity
• Enclosures: Sound attenuated, weather protective
• UL 2200 package
• US aid emblem
• Seismic Certification per applicable building codes: IBC 2000, IBC 2003, IBC 2006, IBC 2009, CBC 2007
• EU Certificate of Conformance (CE)
• Integral & sub-base UL listed dual wall fuel tanks
• CSA Certification
• Special paint (Colors other than Caterpillar yellow or high performance paints)
• Integral & sub-base fuel tanks

Generators and Attachments

• Low / Medium voltage: 380, 416, 440, 480, 600, 2400, 4160 Volts, 3 Phase 1800 RPM, FW, PM, No. of Leads = 6, Pitch = .6667: 1600, 1800 Frame
• Generator conversion
• Thermostat for space heater
• Alternator air cleaner
• Differential current transformers (DCT) 8.7 kV and 15 kV classes
• Space heater kit
• High voltage: 6300, 6600, 6900 volts, 3 phase 1800 rpm, FW, PM, No. of Leads = 6, Pitch = .6667: 2700, 3000 Frame
• High voltage: 12470, 13200, 13800 volts, 3 phase 1800 rpm,FW, PM, No. of Leads = 6, Pitch = .6667: 2700, 3000 Frame
• Low / Medium voltage: 380, 440, 480, 600 volts, 3 phase 1800 rpm. RW, IE, No. of Leads = 6, Pitch = .6667: 1600 Frame

Instrumentation

• Pyrometer and thermocouples

Lubrication System

• Lube oil in standard sump
• Prelube pumps
• Oil level regulator

Mounting System

• IBC vibration isolators
• Spring type vibration isolators
• Puck style low efficiency isolators

Power Connections

• Ground cables between generator and terminal box
• Right side power connections
• 2700 Frame, four lead, four terminal
• Neutral ground connections
• Center post busbars
• Rear power connections
• Left side power connections
• Low voltage Circuit breakers

Special Tests / Reports

• PGS Test report @ 1.0 power factor
• IBC Certification
• Canadian Standards Association certification
• PGS Test report @ 0.8 power factor
• Generator set fuel consumption test
• Generator test report
• Torsional vibration analysis reports
• Standard engine test charge
• OSHPD Certification
• Fuel consumption test

Starting and Charging

• Jacket water heaters
• Electric starting motors
• Air starting motors
• 10, 20, 35 and 50 Amp Battery chargers
• Air pressure regulator
• 24 Volt battery set - Dry
• Engine barring device
• Starter cover

Extended Service Coverage

• Platinum, Gold and Silver coverage