3516C Generator Set

Standard Equipment:

Air Inlet System

• Air cleaner; single element canister type

Cooling

• Package mounted radiator

Exhaust

• Exhaust flange outlet

Fuel

• Primary fuel filter with integral water separator
• Fuel priming pump

Generator

• IP23 Protection
• Matched to the performance and output characteristics of Cat engines

Power Termination

• Busbar

Control Panel

• EMCP 4 Genset Controller

Control System

• 24 Volt DC operation
• EMCP 4.2B
• Environmental sealed front face
• RFI suppression
• Caterpillar' s Voltage Regulato
• Emergency stop pushbutton
• 3 Phase voltage sensing
• Generator set packages include:
• Text alarm / event descriptions
• Generator mounted - rear facing
• KVAR / PF modes
• IVR includes reactive droop capability
• Min / max exciter
• Limiter and exciter diode monitor
• Speed adjust
• Controls:
• Engine cycle crank
• Auto / start / stop control
• Alarm acknowledge
• Engine cool
• PLC functionality
• Load histogram feature
• Lamp test
• Customizable screens
• Digital indication for:
• 3 Phase
• RPM
• 0 True RMS AC metering
• +/- 2% accuracy
• DC volts
• Operating hours
• Coolant temperature
• Amps (per phase & average)
• Volts (L-L & L-N)
• Oil pressure (psi, kPa or bar)
• Power Factor (per phase & average
• Frequency (Hz)
• kVAr (per phase, average & percent)
• kVA (per phase, average & percent
• kW (per phase, average & percent)
• Warning/shutdown with common LED indication of shutdowns for: Low oil pressure - High coolant temperature - Overspeed - Emergency stop - Failure to start (overcrank) - Low coolant temperature - Low coolant level -
• kVAr-hr (total)
• Low oil pressure
• kW-hr (total)
• Cat Connect
• Failure to start (overcrank)
• Overcurrent (50/51)
• Communications:
• Low coolant temperature
• Reverse reactive power (kVAr) (32RV)
• Low coolant level
• 6 Customer programmable digital inputs
• 1 Programmable relay outputs (Form C)
• High coolant temperature
• 4 Programmable relay outputs (Form A)
• Programmable protective relaying functions:
• Number of I/O varies on options selected:
• 1 Programmable digital outputs
• Serial annunciator module data link
• Accessory module data link
• Over / under frequency (81 o/u)
• Over / under voltage (27/59)
• Overspeed
• 3 Analog inputs
• Generator phase sequence
• Reverse power (kW) (32)

Governing System

• ADEM A3

Cooling System

• ATAAC - 3516E Package radiators shipped installed
• Certified standard PGS provided

Exhaust System

• Dry exhaust manifold
• Flanged faced outlet(s)

Fuel System

• Flexible fuel lines - shipped loose
• Fuel cooler; not included with packages without radiator
• Secondary fuel filters

General

• Right hand servicing
• Paint - Caterpillar Yellow except rails and radiators gloss black
• Flywheel and flywheel housing - SAE No. 00
• Caterpillar yellow with high gloss black rails and radiator
• SAE Standard rotation

Generator and Attachments

• Permanent magnet
• Low Voltage: Random wound - Internal Excitation - Winding temperature detectors - NEMA Class H insulation, Class H temperature rise at 40C ambient (125C prime/150C standby) - Busbar connections, top center mounted, top cable entry - NEMA standard hole pattern
• Winding temperature detectors
• Permanent magnet
• Busbar connections, right side extension box, bottom cable entry
• 6 Lead
• Form wound
• NEMA standard hole pattern
• Medium Voltage:
• Class H insulation, Class F temperature rise at 40C ambient (105C prime / 130C standby)
• NEMA Class H insulation, Class H temperature rise at 40C ambient (125C prime/150C standby)
• High voltage:
• Anti condensation space heater
• 3 Phase brushless, salient pole

Literature

• English

Lubrication System

• Integral lube oil cool
• Gear type lube oil pump
• Fumes disposal
• Oil drain lines and valve
• Oil filter, filler and dipstick
• Lubricating oil

Mounting System

• Anti-vibration mounts (shipped loose)
• Rubber anti-vibration mounts (shipped loose)
• Rails - engine / generator / radiator mounting

Starting System

• Battery disconnect switch
• 45 Amp charging alternator
• 24 Volt electric starting motor
• Battery and battery rack w/cables

Optional Equipment:

Control System

• EMCP 4.3, EMCP 4.4

Air Inlet System

• Dual element air cleaner
• Single element filter

Exhaust

• Exhaust mufflers

Generator

• Anti-condensation heater
• Oversize and premium generators
• Excitation: [ ] Permanent Magnet Excited (PM) [ ] Internally Excited (IE)

Cooling System

• Standard ambient radiators
• Coolant
• Optional installed ATAAC radiators
• Optional installed radiators
• Water level switch gauges
• Standard ambient ATAAC radiators

Power Termination

• Circuit breakers, UL listed
• Circuit breakers, IEC compliant

Crankcase System

• No explosion relief valves
• Explosion relief valves
• Ventilation system

Control Panels

• Load share module
• Digital I/O module
• Generator temperature monitoring & protection
• Remote monitoring software

Mounting

• IBC isolators

Exhaust System

• Y-Adapters
• Mufflers
• Exhaust offset
• Flexible fittings
• Tier 4 clean emission MOD Kits
• Flange and exhaust expanders
• Elbows
• Tier 4 clean emissions module
• Clean emission parts
• Tier 4 dosing cabinet
• Flanges

Starting/Charging

• Oversize batteries
• Air starting motor with control and silencer
• Battery chargers
• Heavy-duty starting system
• Charging alternator
• Jacket water heater

Fuel System

• Fuel Priming Pumps (Tier 4) - Manual or electric
• Primary Fuel Filter

General

• The following options are based on regional and product configuration:
• UL 2200 package
• Enclosures: sound attenuated, weather protective
• EEC Declaration of Conformity
• US aid emblem
• CSA Certification
• Integral & sub-base fuel tanks
• EU Certificate of Conformance (CE)
• Integral & sub-base UL listed dual wall fuel tanks
• Seismic Certification per applicable building codes: IBC 2000, IBC 2003, IBC 2006, IBC 2009, CBC 2007
• Special paint (Colors other than Caterpillar yellow or high performance paints)
• Automatic transfer switches (ATS)

Generators and Attachments

• Generator conversion
• Space heater
• Thermostate for space heater
• Differential current transformers (DCT) 8.7 kV and 15 kV classes
• Low / Medium voltage: 380/400/415 volts, 3 phase 1500 rpm. RW, IE, No. of Leads = 6, Pitch = .6667: 1600 Frame
• Alternator air cleaner
• Low / Medium voltage: 380/400/415 volts, 3 phase 1500 rpm. RW, PM, No. of Leads = 6, Pitch = .6667: 1600 and 1800 Frames

Instrumentation

• Pyrometer and thermocouples

Lubrication System

• Lube oil in standard sump
• Oil level regulator
• Prelube pumps

Mounting System

• Puck style low efficiency isolators
• IBC vibration isolators
• Spring type vibration isolators

Power Connections

• Neutral ground connections
• Left side power connections
• Low voltage circuit breakers
• Ground cables between generator and terminal box
• 2700 Frame, four lead, four terminal
• Rear power connections
• Center post busbar
• Right side power connections

Special Tests / Reports

• Fuel consumption test
• Generator set fuel consumption test
• generator test report
• Canadian Standards Association certification
• Torsional vibration analysis reports
• PGS test report @ 1.0 power factor
• IBC certification
• Standard engine test charge
• PGS test report @ 0.8 power factor
• OSHPD certification

Starting and Charging

• Air pressure regulator
• Air starting motors
• Jacket water heaters
• 10, 20, 35 and 50 amp battery chargers
• Starter cover
• Engine barring device
• Electric starting motors
• 24 Volt battery set - Dry

Extended Service Coverage

• Platinum, Gold and Silver coverage