3516B Generator Set

Standard Equipment:

Air Inlet System

• Air cleaner, single element canister type

Control System

• Low oil pressure
• Over / under frequency (81 o/u)
• Alarm acknowledge
• Oil pressure (psi, kPa or bar)
• Reverse reactive power (kVAr) (32RV)
• 3 Analog inputs
• Programmable protective relaying functions:
• 4 Programmable relay outputs (Form A)
• Overspeed
• Reverse power (kW) (32)
• Customer data link (Modbus RTU)
• Text alarm / event descriptions
• Low coolant temperature
• Number of I/O varies on options selected:
• Emergency stop
• Operating hours
• Limiter and exciter diode monitor
• Environmental sealed front face
• kW (per phase, average & percent)
• Digital indication for:
• Auto / star t/ stop control
• Cat Connect
• Low coolant level
• Controls:
• Serial annunciator module data link
• Regulator (IVR) - IVR includes reactive droop capability, 3-phase voltage sensing, KVAR/PF modes, RFI suppression, min/max exciter
• RPM
• Volts (L-L & L-N), frequency (Hz)
• Coolant temperature
• 1 Programmable digital outputs
• Speed adjust
• Engine cycle crank
• Over / under voltage (27/59)
• kW-hr (total)
• 6 Customer programmable digital inputs
• Generator phase sequence
• 1 Programmable relay outputs (Form C)
• PLC functionality
• kVAr-hr (total)
• DC volts
• Engine cool-down timer
• 24 Volt DC operation
• Generator mounted - rear facing
• High coolant temperature
• Amps (per phase & average)
• Load histogram feature
• Emergency stop pushbutton
• Warning / shutdown with common LED indication of shutdowns for:
• kVAr (per phase, average & percent)
• Customizable screens
• True RMS AC metering, 3-phase, +/-2% accuracy
• Overcurrent (50/51)
• Communications:
• kVA (per phase, average & percent)
• Power Factor (per phase & average)
• Failure to start (overcrank)
• Accessory module data link
• Lamp test
• Generator set packages include Caterpillars Voltage

Exhaust

• Exhaust flange outlet

Fuel

• Primary fuel filter with integral water separator

Generator

• IP23 Protection

Power Termination

• Busbar

Control Panel

• EMCP 4 Genset Controller

Cooling System

• Package mounted radiator

Exhaust System

• Dry exhaust manifold
• Flanged faced outlet(s)

Fuel System

• Fuel priming pump
• Fuel cooler; not included with packages without radiator
• Flexible fuel lines - shipped loose
• Secondary fuel filters

General

• SAE Standard Rotation
• Paint - Caterpillar yellow except rails and radiators gloss black
• RH Service
• Flywheel and Flywheel housing-SAE No. 00

Generators and Attachments

• Matched to the performance and output characteristics of Cat engines
• Random wound
• Busbar connections, right side extension box, bottom cable entry - 60 Hz models: NEMA standard hole pattern
• Permanent magnet
• LV
• HV:
• MV:
• 6 Lead
• Winding temperature detectors
• NEMA Class H insulation, Class H temperature rise at 40C ambient (125C prime / 150C standby) - 60 Hz models: NEMA standard hole pattern
• Class H insulation, Class F temperature rise at 40C ambient (105C prime / 130C standby)
• 3 Phase brushless, salient pole
• Anti condensation space heater
• NEMA Class H insulation, Class H temperature rise at 40C ambient (125C prime / 150C standby)
• Form wound

Governing System

• ADEM A3

Lube System

• Gear type lube oil pump
• Oil filter, filler and dipstick
• Oil drain lines and valve
• Integral lube oil cooler
• Lubricating oil
• Fumes disposal

Mounting System

• Rails - engine / generator / radiator mounting
• Rubber anti-vibration mounts (shipped loose)
• Anti-vibration mounts (shipped loose)

Starting System

• 45 Amp charging alternator
• 24 Volt electric starting motor
• Battery disconnect switch
• Battery and battery rack w/cables

Optional Equipment:

Exhaust

• Exhaust mufflers

Air Inlet System

• Dual element air cleaner
• Standard ambient radiators
• Single element Filter
• Standard ambient ATAAC radiators
• Optional radiator arrangements

Generator

• Permanent magnet excitation (PMG)
• Oversize and premium generators
• Internal excitation (IE)
• Anti-condensation heater

Control Panels

• Load share module
• Empty upper box
• Generator main terminal box
• Annunciator - remote
• EMCP 4.3, EMCP 4.4
• Digital I/O module
• Cable Shroud
• Remote monitoring software
• Vandal proof panel cover
• Side extension box
• Generator temperature monitoring & protection
• Annunciator - local

Cooling System

• Water level switch gauges
• Coolant

Mounting

• IBC isolators
• Spring-type vibration isolator

Crankcase Systems

• No explosion relief valves
• Explosion relief valve
• Crankcase ventilation systems
• Crankcase protection groups:

Exhaust System

• Tier 4 dosing cabinet
• Y Adapters
• Flanges
• Flange and exhaust expanders
• Elbows>
• Mufflers
• Tier 4 lean emissions moduel
• Clean emission parts
• Flexible fittings
• Tier 4 clean emission MOD kits
• Exhaust offset

Starting/Charging

• Charging alternator
• Battery chargers
• Oversize batteries
• Heavy-duty starting system
• Jacket water heater
• Air starting motor with control and silencer

Extended Service Coverage

• Platinum, Silver and Gold coverage

General

• The following options are based on regional and product configuration:
• UL 2200 package
• EEC Declaration of Conformity
• CSA Certification
• Enclosures: sound attenuated, weather protective
• EU Certificate of Conformance (CE)
• Seismic Certification per applicable building codes: IBC 2000, IBC 2003, IBC 2006, IBC 2009, CBC 2007
• Integral & sub-base UL listed dual wall fuel tanks
• Automatic transfer switches (ATS)
• Integral & sub-base fuel tanks

Fuel System

• Gas fuel filter
• Primary fuel filter
• Fuel priming pump (Tier 4)

Generators and Attachments

• 1600 Frame - 380, 400, 415 Volts, 3 Phase 1500 rpm ,FW, PM, No. of leads = 6, Pitch = .6667
• Hi voltage optional attachments
• Differential current transformers
• 1600 Frame - 380, 400, 415 Volts, 3 Phase 1500 rpm, RW, PM, No. of leads = 6, Pitch = .6667
• Generators high voltage
• Space heater kit
• Generator conversions
• 1600 Frame - 380, 400, 415 Volts, 3 Phase 1500 rpm, RW, IE, No. of leads = 6, Pitch = .6667
• 2700 Frame - 6300, 6600, 6900 Volts, 3 Phase 1500 rpm, FW, PM, No. of leads = 6, Pitch = .6667
• 3000 Frame - 10000, 10500, 11000 Volts, 3 Phase 1500 rpm, FW, PM, No. of leads = 6, Pitch = .6667
• 1800 Frame
• Alternator air cleaner

Instrumentation

• Pyrometer and Termocouples

Lube System

• Prelube pump groups
• Oil level regulator
• Lube oil in standard sump

Mounting System

• IBC vibration isolators
• Puck style low efficiency isolators
• Spring type vibration isolators

Power Connections

• Cable entry - right side
• Cable entry - rear
• Grounding groups
• left side power connections
• Neutral ground connections
• Center post busbar
• Right side power connections
• Cable entry - left side
• Rear power connections

Power Termination

• Circuit breakers - LV packages
• Circuit breakers, UL listed
• 2000, 2500, 3200 Amp, 3 Pole, IEC rated circuit breakers
• Circuit breakers, IEC compliant
• 2000, 2500, 3200 Amp, 4 Pole, IEC rated circuit breakers
• 1600, 2000, 2500, 3000 and 4000 Amp, 3 Pole, UL-100% rated circuit breakers

Special Tests / Reports

• Standard engine test
• Torsional vibration analysis
• Fuel consumption test
• PGS test report @ 1.0 power factor
• OSPD certification
• PGS test report @ 0.8 power factor
• Generator set report

Starting / Charging

• Engine barring devices
• Electric starting motors
• Jacket water heaters
• Starter covers
• Batteries, racks and cables
• Air pressure regulator
• 10, 20, 35 Amp battery chargers
• 50 Amp NFPA battery charger
• Air starting motors