3516B Generator Set

Standard Equipment:

Air Inlet System

• Air cleaner; single element canister type

Cooling

• Package mounted radiator

Exhaust

• Exhaust flange outlet

Fuel

• Primary fuel filter with integral water separator
• Secondary fuel filter

Generator

• Matched to the performance and output characteristics of Cat engines
• IP23 Protection

Power Termination

• Busbar

Control Panels

• Engine cool-down timer
• Frequency (Hz)
• DC Volts
• Volts (L-L & L-N)
• Customizable screens
• Limiter and exciter diode monitor
• Power Factor (per phase & average)
• 1 Programmable relay outputs (Form C
• Text alarm/event descriptions
• Speed adjust
• 1 Programmable digital outputs
• Overspeed - Emergency stop
• 4 Programmable relay outputs (Form A)
• Emergency stop - Failure to start (overcrank)
• Reverse reactive power (kVAr) (32RV)
• 6 Customer programmable digital inputs
• Customer data link (Modbus RTU)
• Emergency stop pushbutton
• Environmental sealed front face
• kW-hr (total) - kVAr-hr (total)
• Cat Connect
• Load histogram feature
• RPM - DC volts
• Failure to start (overcrank)
• Serial annunciator module data link
• Coolant temperature
• Operating hours
• kW (per phase, average & percent)
• IVR includes:
• Low coolant temperature
• Reactive droop capability
• Generator set packages include Caterpillar' s Voltage Regulator
• Digital indication for:
• KVAR/PF modes
• Lamp test
• Controls:
• PLC functionality
• 0 True RMS AC metering, 3-phase, +/-2% accuracy
• Oil pressure (psi, kPa or bar)
• Generator mounted - rear facing
• Amps (per phase & average)
• Low coolant level
• 3 Analog inputs
• Reverse power (kW) (32)
• 24 Volt DC operation
• Over / under voltage (2 7/ 59)
• Over / under frequency (81 o/u)
• RFI suppression
• 3 Phase voltage sensing
• EMCP 4.2B
• Alarm acknowledge
• Auto/start/stop control
• kVA (per phase, average & percent)
• Min / max exciter
• Engine cycle crank
• Low oil pressure
• Accessory module data link
• High coolant temperature
• Warning / shutdown with common LED indication of shutdowns for:
• Communications:
• Overcurrent (50 / 51)
• Number of I/O varies on options selected:
• Programmable protective relaying functions:

Control Panel

• EMCP 4 Genset Controller

Cooling System

• Certified standard PGS provided
• ATAAC - 3516E Package Radiators shipped installed

Exhaust System

• Dry exhaust manifold
• Flanged faced outlet(s)

Fuel System

• Secondary fuel filters
• Flexible fuel lines - shipped loose
• Fuel cooler; not included with packages without radiator
• Fuel priming pump

General

• Paint - Caterpillar Yellow except rails and radiators gloss black
• Right hand servicing
• Flywheel and flywheel housing - SAE No. 00
• SAE Standard rotation
• Caterpillar yellow with high gloss black rails and radiator

Generator and Attachments

• Busbar connections, right side extension box, bottom cable entry
• 3 Phase brushless, salient pole
• Form wound - Permanent magnet
• Anti condensation Space Heater
• Busbar connections, top center mounted, top cable entry
• 6 Leads
• Winding temperature detectors
• Class H temperature rise at 40C ambient (125C prime / 150C standby)
• Form wound
• Internal excitation
• NEMA Class H insulation
• Low Voltage:
• Random wound
• High voltage:
• Medium voltage:
• Class H insulation, Class F temperature rise at 40C ambient (105C prime / 130C standby)
• NEMA Class H insulation, Class H temperature rise at 40C ambient (125C prime / 150C standby
• Permanent magnet
• NEMA standard hole pattern

Governing System

• ADEM A3

Literature

• English

Lubrication System

• Fumes disposal
• Oil drain lines and valve
• Lubricating oil
• Integral lube oil cool
• Oil filter, filler and dipstick
• Gear type lube oil pump

Mounting System

• Rails - engine / generator / radiator mounting
• Anti-vibration mounts (shipped loose)
• Rubber anti-vibration mounts (shipped loose)

Starting System

• Battery and battery rack w/cables
• 24 Volt electric starting motor
• Battery disconnect switch
• 45 Amp charging alternator

Optional Equipment:

Control System

• EMCP 4.3, EMCP 4.4

Exhaust

• Exhaust mufflers

Air Inlet System

• Single element filter
• Dual element air cleaner

Generator

• Oversize and premium generators
• Permanent magnet excitation (PMG)
• Anti-condensation heater
• Internal excitation (IE)

Cooling System

• Standard ambient radiators
• Coolant
• Optional installed radiators
• Optional installed ATAAC radiators
• Standard ambient ATAAC radiators
• Water level switch gauges

Power Termination

• Circuit breakers, IEC compliant
• Circuit breakers, UL listed

Crankcase System

• Ventilation system
• Explosion relief valves
• No explosion relief valves

Control Panels

• Remote monitoring software
• Load share module
• Digital I/ O module
• Generator temperature monitoring & protection

Exhaust System

• Y-Adapters
• Elbows
• Mufflers
• Flange and exhaust expanders
• Clean emission parts
• Tier 4 dosing cabinet
• Exhaust offset
• Flexible fittings
• Tier 4 clean emission MOD Kits
• Flanges
• Tier 4 clean emissions module

Fuel System

• Primary fuel filter
• Fuel Priming Pumps (Tier 4) - Manual or electric

Starting/Charging

• Air starting motor with control and silencer
• Charging alternator
• Oversize batteries
• Heavy-duty starting system

Generators and Attachments

• Differential current transformers (DCT)
• Thermostate for space heater
• Differntial current transformers (DCT) 8.7 kV and 15 kV classes
• Alternator air cleaner
• Generator conversion
• Space heater
• Low / Medium voltage: 380/400/415 volts, 3 phase 1500 rpm. RW, IE, No. of Leads = 6, Pitch = .6667: 1600 Frame
• Low / Medium voltage: 380/400/415 volts, 3 phase 1500 rpm. RW, PM, No. of Leads = 6, Pitch = .6667: 1600 and 1800 Frames

Instrumentation

• Pyrometer and thermocouples

General

• Special paint (Colors other than Caterpillar yellow or high performance paints)
• US aid emblem
• EEC Declaration of Conformity
• Automatic transfer switches (ATS)
• CSA Certification
• Seismic Certification per applicable building codes: IBC 2000, IBC 2003, IBC 2006, IBC 2009, CBC 2007
• Enclosures: sound attenuated, weather protective
• The following options are based on regional and product configuration:
• Integral & sub-base fuel tanks
• EU Certificate of Conformance (CE)
• Integral & sub-base UL listed dual wall fuel tanks
• UL 2200 package

Lubrication System

• Lube oil in standard sump
• Oil level regulator
• Prelube pumps

Mounting System

• IBC vibration isolators
• Spring type vibration isolators
• Puck style low efficiency isolators

Mounting

• IBC isolators

Power Connections

• Neutral ground connections
• Center post busbar
• Low voltage circuit breakers
• 2700 Frame, four lead, four terminal
• Right side power connections
• Ground cables between generator and terminal box
• Rear power connections
• Left side power connections

Special Tests / Reports

• Standard engine test charge
• Torsional vibration analysis reports
• PGS test report @ 1.0 power factor
• Fuel consumption test
• IBC certification
• Canadian Standards Association certification
• PGS test report @ 0.8 power factor
• generator test report
• Generator set fuel consumption test
• OSHPD certification

Starting and Charging

• Air starting motors
• Jacket water heaters
• Starter cover
• 10, 20, 35 and 50 amp battery chargers
• Air pressure regulator
• Electric starting motors
• Engine barring device
• 24 Volt battery set - Dry

Extended Service Coverage

• Platinum, Gold and Silver coverage