3516B Generator Set

Standard Equipment:

Air Inlet System

• Air cleaner, single element canister type

Cooling

• Package mounted radiator

Exhaust

• Exhaust flange outlet

Fuel

• Primary fuel filter with integral water separator
• Secondary fuel filters

Control System

• Generator set packages include Caterpillars voltage regulator
• 6 Customer programmable digital inputs
• Controls:
• Low coolant temperature
• Auto/start/stop control
• Low coolant level
• Customer data link (Modbus RTU)
• PLC functionality
• kVA (per phase, average & percent)
• Reverse power (kW) (32)
• Alarm acknowledge
• kW (per phase, average & percent)
• kW-hr (total)
• Lamp test
• RPM
• Volts (L-L & L-N), frequency (Hz)
• Generator phase sequence
• Operating hours
• kVAr-hr (total)
• True RMS AC metering, 3-phase, +/-2% accuracy
• Over/under frequency (81 o/u)
• Accessory module data link
• Number of I/O varies on options selected
• High coolant temperature
• Overspeed
• 1 Programmable digital outputs
• Regulator (IVR) - IVR includes reactive droop capability, 3-phase voltage sensing, KVAR/PF modes, RFI suppression, min/max exciter
• DC volts
• Reverse reactive power (kVAr) (32RV)
• Amps (per phase & average)
• Oil pressure (psi, kPa or bar)
• Coolant temperature
• Failure to start (overcrank)
• 3 Analog inputs
• Power factor (per phase & average)
• EMCP 4.3
• kVAr (per phase, average & percent)
• Cat connect
• Engine cool-down timer
• 1 Programmable relay outputs (Form C)
• Environmental sealed front face
• Warning/shutdown with common LED indication of shutdowns for:
• 24 Volt DC operation
• Over/under voltage (27/59)
• Emergency stop pushbutton
• Limiter and exciter diode monitor
• Generator mounted - rear facing
• Digital indication for:
• Text alarm/event descriptions
• Customizable screens
• Load histogram feature
• Emergency stop
• Serial annunciator module data link
• Programmable protective relaying functions:
• Low oil pressure
• Communications:
• Speed adjust
• Engine cycle crank
• 4 Programmable relay outputs (Form A)
• Overcurrent (50/51)

Power Termination

• Busbar

Control Panel

• Cat ECS Genset controller

Cooling System

• Package mounted radiator

Exhaust System

• Dry exhaust manifold
• Flanged faced outlet(s)

Fuel System

• Fuel cooler; not included with packages without radiator
• Flexible fuel lines - shipped loose
• Secondary fuel filters
• Fuel priming pump

General

• SAE standard rotation
• Flywheel and Flywheel housing-SAE No. 00
• Paint - Caterpillar yellow except rails and radiators gloss black
• RH service

Generators and Attachments

• Matched to the performance and output characteristics of Cat engines
• Random wound
• IP23 Protection
• Anti-condensation space heater
• 3 Phase brushless, Salient pole
• HV:
• Class H insulation, Class F temperature rise at 40C ambient (105C prime / 130C standby)
• LV
• NEMA Class H insulation system, Class H temperature rise at 40C ambient (125C prime / 150C standby) - 60 Hz models: NEMA standard hole pattern
• 6 Lead
• Form wound
• Busbar connections, right side extension box, bottom cable entry - 60 Hz models: NEMA standard hole pattern
• Winding temperature detectors
• MV:
• NEMA Class H insulation system, Class H temperature rise at 40C ambient (125C prime / 150C standby)

Governing System

• ADEM A3

Lube System

• Oil drain lines and valve
• Lubricating oil
• Integral lube Oil cooler
• Oil filter, filler and dipstick
• Fumes disposal
• Gear type lube oil pump

Mounting System

• Rails - Engine/generator/radiator mounting.
• Rubber anti-vibration mounts - shipped loose
• Anti-vibration mounts (shipped loose)

Starting System

• Battery disconnect switch
• 24 Volt electric starting motor
• 45 Amp Charging alternator
• Battery and battery rack w/cables

Optional Equipment:

Exhaust

• Exhaust mufflers

Air Inlet System

• Standard ambient radiators
• Dual element air cleaner
• Standard ambient ATAAC radiators
• Single element filter
• Optional radiator arrangements

Generator

• Anti-condensation heater
• Permanent magnet excitation (PMG)
• Oversize and premium generators
• Internal excitation (IE)

Control Panels

• EMCP 4.4
• Load share module
• Digital I/O module
• Generator main terminal box
• Remote monitoring software
• Vandal proof panel cover
• Generator temperature monitoring & protection
• Empty upper box
• Cable Shroud
• Annunciator - local
• Digital I/O module
• Annunciator - remote
• Side extension box

Cooling System

• Coolant
• Water level switch gauges

Crankcase Systems

• No explosion relief valves
• Explosion relief valves
• Crankcase ventilation systems
• Crankcase protection groups:

Mounting

• Rubber anti-vibration mounts
• IBC isolators

Exhaust System

• Flange and exhaust expanders
• Flexible fittings
• Tier 4 lean emissions moDual
• Flanges
• Elean emission parts
• Tier 4 dosing cabinet
• Exhaust offset
• Mufflers
• Tier 4 clean emission MOD kits
• Y Adapters
• Elbows>

Starting/Charging

• Oversize batteries
• Charging alternator
• Heavy duty starting system
• Jacket water heater
• Battery chargers

General

• CSA Certification
• EEC Declaration of Conformity
• Automatic transfer switches (ATS)
• UL 2200 package
• Integral & sub-base UL listed dual wall fuel tanks
• EU Certificate of Conformance (CE)
• Integral & sub-base fuel tanks
• Seismic Certification per applicable building codes: IBC 2000, IBC 2003, IBC 2006, IBC 2009, CBC 2007
• Enclosures: Sound attenuated, weather protective
• The following options are based on regional and product configuration:

Extended Service Coverage

• Platinum, Silver and Gold coverage

Fuel System

• Primary fuel filter
• Fuel priming pumps (Tier 4)
• Gas fuel filter

Generators and Attachments

• Generator conversions
• Hi voltage optional attachments
• 2700 Frame - 6300, 6600, 6900 Volts, 3 Phase 1800 RPM, FW, PM, No. of leads = 6, Pitch = .6667
• 1600 Frame - 380, 440, 480, 600 Volts, 3 Phase 1800 RPM, RW, PM, No. of leads = 6, Pitch = .6667
• Generators high voltage
• Differential current transformers
• 1600 Frame - 380, 416, 440, 480, 600, 2400, 4160 Volts, 3 Phase 1800 RPM ,FW, PM, No. of leads = 6, Pitch = .6667
• 1600 Frame - 380, 440, 480, 600 Volts, 3 Phase 1800 RPM, RW, IE, No. of leads = 6, Pitch = .6667
• Alternator air cleaner
• 1800 Frame
• Space heater kit
• 3000 Frame - 12470, 13200, 13800 Volts, 3 Phase 1800 RPM, FW, PM, No. of leads = 6, Pitch = .6667

Instrumentation

• Pyrometer and termocouples

Lube System

• Oil level regulator
• Prelube pump groups
• Lube oil in standard sump

Mounting System

• IBC vibration isolators
• Puck style low efficiency isolators
• Spring type vibration isolators

Power Connections

• Center post busbars
• Cable entry - rear
• Rear power connections
• Cable entry - right side
• Cable entry - left side
• Grounding groups
• Neutral ground connections
• Right side power connections
• left side power connections

Power Termination

• Circuit breakers - LV Packages
• 2000, 2500, 3200 Amp, 4 Pole, IEC rated Circuit breakers
• Circuit breakers, IEC compliant
• Circuit breakers, UL listed
• 1600, 2000, 2500, 3000 and 4000 Amp, 3 Pole, UL-100% rated Circuit breakers
• 2000, 2500, 3200 Amp, 3 Pole, IEC rated Circuit breakers

Special Tests / Reports

• Generator set report
• PGS Test report @ 0.8 power factor
• Fuel consumption test
• Torsional vibration analysis
• Seismic Certifications
• PGS Test report @ 1.0 power factor
• Standard engine test
• OSPD Certification

Starting / Charging

• 10, 20, 35 Amp Battery chargers
• Engine barring device
• Batteries, racks and cables
• Jacket water heaters
• Air starting motors with control and silencer
• Electric starting motors
• Starter cover
• 50 Amp NFPA battery charger
• Air pressure regulator