3516 Diesel Generator Set

Standard Equipment:

Air Inlet System

• Air Cleaner; single element canister type

Air Inlet

• Air Cleaner

Cooling

• Package mounted radiator

Exhaust

• Exhaust flange outlet

Fuel

• Secondary fuel filter
• Fuel priming pump
• Primary fuel filter with integral water separator

Generator

• Matched to the performance and output characteristics of Cat engines
• IP23 Protection

Power Termination

• Bus Bar

Control Panel

• EMCP 4 Genset Controller

Control Panels

• Over / Under voltage (27/59)
• Serial annunciator module data link
• Communications:
• Overcurrent (50/51)
• Over / Under frequency (81 o/u
• Text alarm / event descriptions
• Generator set packages include Caterpillar' s Voltage Regulator.
• Programmable protective relaying functions:
• 4 Programmable relay outputs (Form A)
• Reverse Power (kW) (32)
• Emergency stop
• Amps (per phase & average)
• Oil pressure (psi, kPa or bar)
• Operating hours
• 24 Volt DC operation
• Low oil pressure
• 6 Customer programmable digital inputs
• 1 Programmable digital outputs
• 1 Programmable relay outputs (Form C)
• Volts (L-L & L-N)
• Number of I/O varies on options selected:
• RPM - DC volts
• Low coolant level
• kVAr-hr (total)
• Controls: Speed adjust - Auto / start / stop control - Engine cool-down timer - Engine cycle crank - Alarm acknowledge - Lamp test - Load histogram feature - PLC functionality - Customizable screens -0 True RMS AC metering, 3-phase, +/-2% accuracy
• kW-hr (total)
• Failure to start (overcrank)
• Environmental sealed front face
• Power Factor (per phase & average)
• Accessory module data link
• Generator mounted - rear facing
• High coolant temperature
• Overspeed
• 3 Analog inputs
• Frequency (Hz)
• Warning/shutdown with common LED indication of shutdowns for
• Coolant temperature
• IVR includes reactive droop capability, 3-phase voltage sensing, KVAR / PF modes, RFI suppression, min /max exciter. Limiter and exciter diode monitor
• Customer data link (Modbus RTU)
• kVA (per phase, average & percent)
• Cat Connect
• Generator phase sequence
• Reverse Reactive Power (kVAr) (32RV
• DC volts
• kW (per phase, average & percent)
• kVAr (per phase, average & percent)
• Emergency stop pushbutton
• Digital indication for
• Low coolant temperature
• EMCP 4.2B

Cooling System

• ATAAC - 3516E Package Radiators shipped installed
• Certified standard PGS provided

Exhaust System

• Flanged faced outlet(s)
• Dry exhaust manifold

Fuel System

• Flexible fuel lines - shipped loose
• Fuel priming pump
• Fuel cooler; not included with packages without radiator
• Secondary fuel filters

General

• SAE Standard rotation
• Flywheel and flywheel housing - SAE No. 00
• Right hand servicing
• Caterpillar yellow with high gloss black rails and radiator

Generator and Attachments

• Medium Voltage:
• Form wound
• Winding temperature detectors
• High Voltage:
• 3 Phase brushless, salient pole
• Permanent magnet
• Permanent magnet
• NEMA standard hole pattern
• Internal Excitation
• Six lead
• Class H insulation, Class F temperature rise at 40C ambient (105C prime/130C standby)
• Low voltage:
• Winding temperature detectors
• NEMA standard hole pattern
• Form wound
• Winding temperature detectors
• Random wound
• Busbar connections, top center mounted, top cable entry
• NEMA Class H insulation, Class H temperature rise at 40C ambient (125C prime/150C standby)
• Anti Condensation Space Heater
• NEMA Class H insulation, Class H temperature rise at 40C ambient (125C prime/150C standby)

Governing System

• ADEM A3

Literature

• English

Lubrication System

• Gear type lube oil pump
• Fumes disposal
• Oil drain lines and valve
• Lubricating oil
• Oil filter, filler and dipstick
• Integral lube oil cool

Mounting System

• Anti-vibration mounts (shipped loose)
• Rubber anti-vibration mounts (shipped loose)
• Rails - engine / generator / radiator mounting

Starting System

• Battery disconnect switch
• Battery and battery rack w/cables
• 45 Amp charging alternator
• 24 Volt electric starting motor

Optional Equipment:

Air Inlet System

• Dual element air cleaner
• Single element filter

Exhaust

• Exhaust mufflers

Cooling System

• Optional installed radiators
• Coolant
• Standard ambient ATAAC radiators
• Optional installed ATAAC radiators
• Standard ambient radiators
• Water level switch gauges

Generator

• Internal excitation (IE)
• Anti-condensation heater
• Oversize and premium generators
• Permanent magnet excitation (PMG)

Crankcase System

• No explosion relief valves
• Ventilation system
• Explosion relief valves

Power Termination

• Circuit breakers, UL listed
• Circuit breakers, IEC compliant

Control Panels

• Remote monitoring software
• Generator temperature monitoring & protection
• Load share module
• Digital I/O module
• EMCP 4.2B

Exhaust System

• Exhaust offset
• Tier 4 dosing cabinet
• Flexible fittings
• Mufflers
• Tier 4 clean emissions module
• Elbows
• Flange and exhaust expanders
• Tier 4 clean emission MOD Kits
• Flanges
• Clean emission parts
• Y-Adapters

Mounting

• Spring-type vibration isolator
• IBC isolators
• Rubber anti-vibration mounts

Fuel System

• Fuel Priming Pumps (Tier 4) - Manual or electric
• Primary fuel filter

Starting/Charging

• Jacket water heater
• Oversize batteries
• Battery chargers
• Air starting motor with control and silencer
• Heavy-duty starting system
• Charging alternator

General

• Special paint (Colors other than Caterpillar yellow or high performance paints)
• US aid emblem

Generators and Attachments

• Thermostate for space heater
• Alternator air cleaner
• Differential current transformers (DCT)
• Differntial current transformers (DCT) 8.7 kV and 15 kV classes
• Generator conversion
• Low / medium voltage: 380/400/415 volts, 3 phase 1500 rpm. RW, IE, No. of Leads = 6, Pitch = .6667: 1600 Frame
• Low / medium voltage: 380/400/415 volts, 3 phase 1500 rpm. RW, PM, No. of Leads = 6, Pitch = .6667: 1600 and 1800 Frames
• Space heater

Instrumentation

• Pyrometer and thermocouples

Lubrication System

• Oil level regulator
• Prelube pumps
• Lube oil in standard sump

Mounting System

• Spring type vibration isolators
• Puck style low efficiency isolators
• IBC vibration isolators

Power Connections

• Neutral ground connections
• Center post busbar
• Right side power connections
• Rear power connections
• 2700 Frame, four lead, four terminal
• Left side power connections
• Ground cables between generator and terminal box
• Low voltage circuit breakers

Special Tests / Reports

• IBC certification
• Standard engine test charge
• PGS test report @ 1.0 power factor
• generator test report
• Fuel consumption test
• Canadian Standards Association certification
• PGS test report @ 0.8 power factor
• OSHPD certification
• Torsional vibration analysis reports
• Generator set fuel consumption test

Starting and Charging

• Electric starting motors
• Air pressure regulator
• 24 Volt battery set - Dry
• Engine barring device
• Starter cover
• Air starting motors
• Jacket water heaters
• 10, 20, 35 and 50 amp battery chargers

Extended Service Coverage

• Platinum, Gold and Silver coverage