3516 Diesel Generator Set

Standard Equipment:

Air Inlet System

• Air cleaner; single element canister type

Control Panels

• Accessory module data link
• Low coolant level
• Environmental sealed front face
• EMCP 4.2B
• 6 Customer programmable digital inputs
• Communications:
• Load histogram feature
• Overspeed
• Alarm acknowledge
• kW-hr (total)
• 24 Volt DC operation
• Over/under voltage (27/59)
• 1 programmable relay outputs (Form C)
• kVAr-hr (total)
• Emergency stop pushbutton
• PLC functionality
• Speed adjust
• Lamp test
• Auto/start/stop control
• Over/under frequency (81 o/u)
• Generator phase sequence
• Revers Power (kW) (32)
• Oil pressure (psi, kPa or bar
• Coolant temperature
• RPM
• Overcurrent (50/51)
• IVR includes reactive droop capability, 3-phase voltage sensing, KVAR / PF modes, RFI suppression, min / max exciter. Limiter and exciter diode monitor
• Controls:
• Number of I/O varies on options selected
• Power factor (per phase & average)
• 0 True RMS AC metering, 3-phase, +/-2% accuracy
• kVA (per phase, average & percent)
• Serial annunciator module data link
• Customizable screens
• Generator mounted - rear facing
• kW (per phase, average & percent)
• Text alarm/event descriptions
• DC volts
• Low oil pressure
• Controls: Speed adjust - Auto/start/stop control - Engine cool-down timer - Engine cycle crank - Alarm acknowledge - Lamp test - Load histogram feature - PLC functionality - Customizable screens -0 True RMS AC metering, 3-phase, +/-2% accuracy
• Reverse reactive power (kVAr) (32RV
• Frequency (Hz)
• Low coolant temperature
• 3 Analog inputs
• Cat connect
• kVAr (per phase, average & percent)
• Warning/shutdown with common LED indication of shutdowns for:
• Engine cycle crank
• Failure to start (overcrank)
• Programmable protective relaying functions:
• Emergency stop
• Customer data link (Modbus RTU
• Engine cool-down timer
• Volts (L-L & L-N)
• Amps (per phase & average)
• Operating hours
• High coolant temperature
• Digital indication for:
• 1 programmable digital outputs
• 4 programmable relay outputs (Form A)

Cooling System

• Certified standard PGS provided

Exhaust System

• Flanged faced outlet(s)
• Dry exhaust manifold

Fuel System

• Secondary fuel filters
• Fuel cooler; not included with packages without radiator
• Flexible fuel lines - shipped loose
• Fuel priming pump

General

• Right hand servicing
• Flywheel and flywheel housing - SAE No. 00
• SAE standard rotation

Generator and Attachments

• NEMA Class H insulation system, Class H temperature rise at 40C ambient (125C prime/150C standby)
• NEMA Class H insulation system, Class H temperature rise at 40C ambient (125C prime/150C standby)
• Winding temperature detectors
• Winding temperature detectors
• Permanent magnet excitation (PMG)
• Class H insulation, Class F temperature rise at 40C ambient (105C prime/130C standby)
• Six lead
• Permanent magnet excitation (PMG)
• Internal excitation (IE)
• 3 Phase brushless, Salient pole
• Winding temperature detectors
• Medium voltage:
• Random wound
• Anti-condensation space heater
• Low voltage:
• High voltage:
• Busbar connections, top center mounted, top cable entry
• Form wound
• Busbar connections, right side extension box, bottom cable entry
• Form wound
• NEMA standard hole pattern
• NEMA standard hole pattern

Governing System

• ADEM A3

Literature

• Parts book

Lubrication System

• Fumes disposal
• Lubricating oil
• Gear type lube oil pump
• Oil filter, filler and dipstick
• Oil drain lines and valve
• Integral lube oil cool

Mounting System

• Rails - engine/generator/radiator mounting
• Anti-vibration mounts (shipped loose)
• Rubber anti-vibration mounts - shipped loose

Starting System

• Battery and battery rack w/cables
• 45 Amp Charging alternator
• Battery disconnect switch
• 24 Volt electric starting motor

Optional Equipment:

Control System

• Controller: EMCP 4.2B
• Local annunciator module: [ ] NFPA 110 [ ] Custom

Air Inlet System

• Dual element air cleaner
• Single element filter

Cooling System

• Standard ambient radiators
• Coolant
• Optional installed ATAAC radiators
• Optional installed radiators
• Water level switch gauges
• Standard ambient ATAAC radiators

Engine Options

• Starting motors: [ ] Standard [ ] Heavy duty
• Batteries: [ ] Standard (1400 CCA) [ ] Heavy Duty (2800 CCA)
• Starting aids: [ ] 220V 50 Hz Jacket water heater
• Battery charger: [ ] 10A [ ] 20A [ ] 35A
• Air cleaner: [ ] Single element air cleaners [ ] Dual element air cleaners [ ] Heavy duty air cleaners
• Muffler: [ ] Industrial Grade

Crankcase System

• No explosion relief valves
• Ventilation system
• Explosion relief valves

Alternators

• Temperature rise (over 40°C ambient): [ ] 150°C [ ] 125°C [ ] 105°C [ ] 80°C

Exhaust System

• Y Adapters
• Tier 4 clean emissions module
• Tier 4 dosing cabinet
• Elbows
• Tier 4 clean emission MOD Kits
• Exhaust offset
• Flanges
• Flange and exhaust expanders
• Flexible fittings
• Mufflers
• Clean emission parts

Fuel System

• Fuel priming pumps (Tier 4) - Manual or electric
• Primary fuel filter

General

• US aid emblem
• Special paint (Colors other than Caterpillar yellow or high performance paints)
• The following options are based on regional and product configuration:
• UL 2200 package
• Seismic Certification per applicable building codes: IBC 2000, IBC 2003, IBC 2006, IBC 2009, CBC 2007

Generators and Attachments

• High voltage: 12470, 13200, 13800 volts, 3 phase 1800 rpm,FW, PM, No. of Leads = 6, Pitch = .6667: 2700, 3000 Frame
• Generator conversion
• Low / Medium voltage: 380, 440, 480, 600 volts, 3 phase 1800 rpm. RW, IE, No. of Leads = 6, Pitch = .6667: 1600 Frame
• Thermostat for space heater
• Low / Medium voltage: 380, 416, 440, 480, 600, 2400, 4160 Volts, 3 Phase 1800 RPM, FW, PM, No. of Leads = 6, Pitch = .6667: 1600, 1800 Frame
• Alternator air cleaner
• Differential current transformers (DCT)
• High voltage: 6300, 6600, 6900 volts, 3 phase 1800 rpm, FW, PM, No. of Leads = 6, Pitch = .6667: 2700, 3000 Frame
• Differential current transformers (DCT) 8.7 kV and 15 kV classes
• Space heater kit

Power Termination

• Circuit breaker operation: [ ] Electrical
• Circuit breaker rating: [ ] 2000A [ ] 2500A [ ] 3200A [ ] 4000A
• Circuit breaker trip unit: [ ] LSI [ ] LSIG [ ] LSIG-P
• Power termination: [ ] Busbar [ ] Circuit breaker

Extended Service Contract (ESC)

• Extended Service Contract (ESC): [ ] 2 Year [ ] 3 Year [ ] 5 Year

Instrumentation

• Pyrometer and Thermocouples

Lubrication System

• Lube oil in standard sump
• Prelube pumps
• Oil level regulator

Mounting System

• Puck style low efficiency isolators
• Spring type vibration isolators
• IBC vibration isolators

Power Connections

• Ground cables between generator and terminal box
• Neutral ground connections
• 2700 Frame, four lead, four terminal
• Rear power connections
• Right side power connections
• Left side power connections
• Low voltage Circuit breakers
• Center post busbars

Special Tests / Reports

• Generator test report
• OSHPD Certification
• Canadian Standards Association certification
• PGS Test report @ 1.0 power factor
• IBC Certification
• Fuel consumption test
• Generator set fuel consumption test
• PGS Test report @ 0.8 power factor
• Standard engine test charge
• Torsional vibration analysis reports

Starting and Charging

• Electric starting motors
• Air pressure regulator
• Starter cover
• Air starting motors
• 24 Volt battery set - Dry
• 10, 20, 35 and 50 Amp Battery chargers
• Jacket water heaters
• Engine barring device

Extended Service Coverage

• Platinum, Gold and Silver coverage